SPRAAV1C May   2009  – March 2020 AM3703 , AM3715 , OMAP3503 , OMAP3515 , OMAP3525 , OMAP3530

 

  1.   PCB Design Guidelines for 0.4mm Package-On-Package (PoP) Packages, Part I
    1.     Trademarks
    2. Using This Guide
    3. A Word of Caution
    4. A Team Sport
    5. Be Wary of Quotes
    6. Don’t Forget Your CAD Tools
    7. Metric Vs English
    8. PCB Fab Limits
    9. Routing and Layer Stackup
    10. OMAP35x 0.4mm Pitch
    11. 10 Pad Type
    12. 11 PCB Pad Dimensions for 0.4mm BGA Package
    13. 12 Multiple BGA Packages
    14. 13 Etch Traps and Heat Sinks
    15. 14 Vias and VIP
    16. 15 Laser Blind Vias
    17. 16 Filled Vias
    18. 17 Know Your Tools
    19. 18 BeagleBoard
    20. 19 BeagleBoard Views
      1. 19.1 Top Layer – Signal - Area Underneath the OMAP35x
      2. 19.2 Layer 2 – Ground
      3. 19.3 Layer 3 – Signal
      4. 19.4 Layer 4 – Signal
      5. 19.5 Layer 5 – Power (VDD2)
      6. 19.6 Layer 6 – Signal – Bottom Copper – Bottom Component Outlines
    21. 20 OMAP35x Decoupling
    22. 21 PCB Finishes for High Density Interconnect (HDI)
    23. 22 Real World Second Opinion
    24. 23 Acknowledgments
    25. 24 References
  2.   Revision History

PCB Finishes for High Density Interconnect (HDI)

A surface finish provides a coating over the outer layer copper that prevents oxidation and provides an electrically conductive surface. This surface has two generic functional requirements: to provide a solderable surface for connecting components with solder and to attach a component without soldering, such as a wire bond or press-fit connector.

    Organic Solderability Preservative (OSP)

    This process coats a very thin coating of an organic material that inhibits copper oxidation. It is so thin that it is nearly impossible to see and measure. The organic material is removed by the assembly flux. Boards that have been OSP coated will have bright copper pad coloration. The most prevalent is ENTEK CU-106A. This is used for assemblies that will go through multiple assembly operations. PCB’s that have multiple surface finishes can use the CU-106A(X) finish.

    Immersion Tin (ImSn)

    This process coats a thin layer of tin directly on top of the copper surface. The tin produces an extremely flat surface for mounting of surface mount components with ultra fine-pitch devices. This also provides a thicker, uniform surface that provides lubrication for press-fit pins.

    Immersion Silver (ImAg)

    This process plates a thin layer of silver directly on top of the copper surface. As with the other immersion surface finishes, the finished product produces a very flat surface; it is ideal for fine pitch SMD arrays. This surface finish has the ability to maintain high solderability after multiple heat cycles. This can also be used as an aluminum wire bondable surface. It is compatible with no-clean assembly processes. This is becoming popular as a Hot Air Solder Leveling (HASL) replacement for lead-free soldering applications. This surface finish yields a dull tarnished looking surface. There is significant industry data showing that the dullness does not affect solderability or reliability.

    Other Finishes

    Other finishes include hot-air solder leveling and immersion nickel-gold (ImNiAu). Table 1, from a 2003 SMTA paper, summarizes the attributes of each PCB finish.

Table 1. 2003 SMTA Paper Summary of Attributes of Each PCB Finish

Parameter HASL OSP ENIG ImAg ImSn
Standard solder joints are predictable P P P P P
BGA solder joints are predictable P P M P P
Solderability shelf life is one year P M P M M
Soldermask compatibility P P M P M
Via plugging is safe and reliable P M P M M
Improves overall via reliability M --–- P --–- --–-
Flat surface benefits assembly M P P P P
Conductive contact surface P M P P P
Solderable over four heating cycles P P M P P
Thickness variation is minimal M P P P P
Coating is environment friendly M P P P P
Tin whiskers are not a problem P P P P M
P = plus, M = minus, N = neutral 8P 8P 9P 9P 7P