Electromagnetic Compatibility (EMC) describes the ability of electronic components to
function properly amidst interferences and disturbances from other systems. The most
important to consider is Electromagnetic Interference (EMI) – radio frequency energy
emitted by the MCU device and other nearby devices. This type of disturbance can
propagate throughout a system and impact devices through conduction and
radiation.
Reducing EMI effects to the system itself should be top priority when it comes to
minimizing EMC risk, but it is also important to ensure that EMI emitted from the
system in both radiation and conduction does not exceed the maximum allowed per
local regulation standards. It is good practice to minimize radiated and conducted
EMI to levels far below the limits for certification in order to avoid any project
delays due to this easily mitigated component of design. Similarly, the PCB system
should be designed with adequate shielding to function properly even while being in
contact with radiated and conducted EMI energy from other systems around it.
The majority of system components, including the PCB, connectors, and cables serve as
a source of EMI. PCB systems that make use of high frequencies and fast-switching
currents & voltages require special care as all of the signal traces act as
antennas which radiate electromagnetic energy well.
The five main sources of radiation that designers should look to minimize are:
- Digital signals propagating on PCB traces
- Current return loop areas
- Inadequate power supply filtering or decoupling
- Transmission line effects
- Lack of power and ground planes
Power supplies are another major contributor to EMI, especially if they are switching
or are being switched using PWM signal outputs from the MCU device. It is important
to follow the recommended layout for each power supply found in the product’s data
sheet.
To reduce unwanted EMI generated by the PCB system and its components, the following
guidelines should be met throughout the schematic and PCB layout design process:
- Use decoupling capacitors on all power inputs to IC devices. Follow the
recommended capacitor values as outlined in each IC data sheet. Be aware
that every capacitor has a self-resonant frequency.
- Provide adequate filter capacitors on power supply sources. These capacitors
should have low equivalent series inductance (ESL).
- Create ground planes in available spaces on the PCB routing layers. Connect
these ground polygons to the main inner ground plane with vias. Creating a
quarter-inch via grid across the PCB is ideal.
- Keep the current loops as small as possible. Add as many required decoupling
capacitors as possible. Always apply current return rules to reduce loop
areas.
- Keep high-speed signals away from other signals and especially away from
input and output ports or connectors.
- Apply current return rules to connect the grounds together while isolating
the ground plane for the analog portion. If the project does not use ADC and
there are no analog circuits, do not isolate grounds.
- Avoid connecting the ground splits with a ferrite bead. At high frequencies,
a ferrite bead has high impedance and creates a large ground potential
difference between the planes or PC board stack-up, add as many power and
ground planes as possible. Keep the power and ground planes next to each
other to ensure low-impedance stack-up or large natural capacitance
stack-up.
- Add an EMI pi filter on all the signals exiting the box or entering the
box.
- If the system fails EMI tests, find the source by tracing the failed
frequencies to their source. For example, assume the design fails at 300 MHz
but there is nothing on the board running at that frequency. The source is
likely to be a third harmonic of a 100 MHz signal.
- Determine if the failed frequencies are common mode or differential mode.
Remove all the cables connected to the box. If the radiation changes, it is
common mode. If not, then it is differential mode. Then, go to the source
and use termination or decoupling techniques to reduce the radiation. If it
is common mode, add pi filters to the inputs and outputs. Adding a common
choke onto the cable is an effective solution but an expensive method for
EMI reduction.