SPRUHW1A June   2014  – October 2021 TMS320F28052-Q1 , TMS320F28052M , TMS320F28052M-Q1 , TMS320F28054-Q1 , TMS320F28054M , TMS320F28054M-Q1

 

  1. 1Read This First
    1. 1.1 About This Manual
    2. 1.1 Glossary
    3. 1.1 Support Resources
    4.     Trademarks
  2. 1 F2805xM InstaSPIN-MOTION Enabled MCUs
  3. 2InstaSPIN-MOTION Key Capabilities and Benefits
    1. 2.1 Overview
    2. 2.2 FAST Unified Observer
    3. 2.3 SpinTAC Motion Control Suite
      1.      IDENTIFY
      2.      CONTROL
      3.      MOVE
      4.      PLAN
    4. 2.4 Additional InstaSPIN-MOTION Features
  4. 3InstaSPIN-MOTION Block Diagrams
    1.     Scenario 1: InstaSPIN-MOTION Speed Control with FAST Software Encoder
    2.     Scenario 2: InstaSPIN-MOTION Speed Control with a Mechanical Sensor
    3.     Scenario 3: InstaSPIN-MOTION Position Control with Mechanical Sensor and Redundant FAST Software Sensor
  5. 4Application Examples
    1. 4.1 Treadmill Conveyor: Smooth Motion Across Varying Speeds and Loads
    2. 4.2 Video Camera: Smooth Motion and Position Accuracy at Low Speeds
    3. 4.3 Washing Machine: Smooth Motion and Position Accuracy at Low Speeds
      1.      Agitation Cycle
      2.      Spin Cycles
    4. 4.4 InstaSPIN-MOTION Works Over the Entire Operating Range
  6. 5Evaluating InstaSPIN-MOTION Performance
    1. 5.1 Overview
    2. 5.2 Velocity Control Performance: SpinTAC vs PI
      1. 5.2.1 Disturbance Rejection
      2. 5.2.2 Reference Tracking
      3. 5.2.3 Step Response
    3. 5.3 Position Control Performance: SpinTAC vs PI
      1. 5.3.1 Disturbance Rejection
      2. 5.3.2 Reference Tracking
      3. 5.3.3 Step Response
      4. 5.3.4 Inertia Estimation Repeatability
  7. 6Microcontroller Resources
    1. 6.1 CPU Utilization
    2. 6.2 Memory Utilization
    3. 6.3 Security Zones
    4. 6.4 Linker Command File Settings
    5. 6.5 Interfacing FAST ROM Libraries
    6. 6.6 Pin Utilization
    7. 6.7 Consideration of Analog Front-End (AFE) Module
      1. 6.7.1 Routing Current Signals
      2. 6.7.2 Voltage Reference Connection
      3. 6.7.3 Routing Voltage Signals
        1.       A Resources
          1.        B Definition of Terms and Acronyms
            1.         C Revision History

5.1 Overview

Large original equipment manufacturers (OEMs) may work with external design houses to optimize their tuning parameters. However, many small and medium size OEMs are challenged by tuning their own PI controls. With InstaSPIN-MOTION, OEMs can save weeks of tuning time.

While PI controls are versatile and applicable to numerous control systems, the tuning process can be complex and time-intensive. Similarly, performance of PI loops can be unpredictable over a wide operating range and as system dynamics change over time. While the use of advanced control techniques, such as model-based compensation, can address these challenges, they require significant time for implementation and testing. They also add complexity to the system, and can result in performance degradation when the system dynamics vary.

InstaSPIN-MOTION addresses these challenges by replacing traditional PI controls. The advantages are highlighted in Table 6-1. InstaSPIN-MOTION incorporates advanced control features, such as feed-forward, an observer, and can be tuned in a fraction of the time required to tuned PI control. Instead of having to tune multiple control parameters, the SpinTAC controller can be tuned by adjusting a single parameter for both position and speed. Once tuned, it performs across a wide-operating range.

Table 5-1 PI vs InstaSPIN-MOTION
Topic PI Controllers InstaSPIN-MOTION
Performance Unpredictable across varying speeds and loads. Compensates for disturbance across the operating range.
Tuning Parameters Multiple sets required for different speed and load points. Single setting typically effective over the entire operating range.
Tuning Process Complex and underestimated. Simple - the identification process takes a few minutes.
Startup Difficult - requires control expertise. Simple - embeds the expertise.
Disturbance Recovery Overshoot and undershoot when disturbances are introduced and during transitions. Advanced disturbance rejection holds set points more closely.

 

InstaSPIN-MOTION is designed to perform in all kinds of systems. In systems that remain unaffected by outside influences, the InstaSPIN-MOTION controller demonstrates its performance benefits by eliminating overshoot and undershoot during transitions.

In systems that are affected by outside disturbances, the InstaSPIN-MOTION controller provides advanced disturbance rejection, holding set points more closely than is achievable with standard PI control, as shown in Figure 6-1 and Figure 6-2.

Getting the best possible performance out of your motion system is important. A poorly tuned regulator can result in wasted energy, wasted material, or an unstable system. It is important that speed and position controller performance be evaluated at many different speed and load operating points in order to determine how well it works in your application.

Speed and position controllers can be compared on a number of different factors. However, two metrics — disturbance rejection and profile tracking — can be used to test performance and determine how well your controller is tuned for your application.

GUID-68D66633-1DE2-4E2A-BB8A-160FB409A1A5-low.png Figure 5-1 Applied Torque Disturbance Comparison

 

GUID-ABE96623-721F-49F0-A464-347E9648217F-low.png Figure 5-2 Removed Torque Disturbance Comparison