SLVA654B June   2014  – March 2019 DRV8301 , DRV8301-Q1 , DRV8302 , DRV8303 , DRV8307 , DRV8308 , DRV8312 , DRV8323R , DRV8332

 

  1.   Hardware design considerations for an efficient vacuum cleaner using a BLDC motor
    1.     Trademarks
    2. 1  Suction Principle
    3. 2  Brushless DC Motors (BLDC)
      1. 2.1 Construction of BLDC Motors
      2. 2.2 Working of the BLDC Motor
        1. 2.2.1 Types of Control
          1. 2.2.1.1 Sensor Control
          2. 2.2.1.2 Sensorless Control
            1. 2.2.1.2.1 Sensorless Control: Using Zero Crossing of the Back EMF Signal
          3. 2.2.1.3 Calculations
    4. 3  Microcontrollers
    5. 4  Gate Driver and MOSFETs
    6. 5  Isolation
    7. 6  Power Management (6 to 60-V DC Power Supply)
    8. 7  CAP and QEP interfaces
    9. 8  Enhanced Controller Area Network (eCAN)
    10. 9  High-Resolution and Synchronized ADCs
    11. 10 DRV8323R
    12. 11 Feedback Stage
      1. 11.1 Torque or Commutation Loop
      2. 11.2 Speed Loop
      3. 11.3 Position Loops
    13. 12 Conclusion
    14. 13 About the Author
    15. 14 References
  2.   Revision History

2 Brushless DC Motors (BLDC)

The brushless direct-current (BLDC) motor is configured like a DC motor turned inside out with the permanent magnets on the rotor and the windings are on the stator. Because of the absence of brushes the disadvantages are eliminated such as sparking, noise, efficiency, and also enable very high speed compared to universal motors. These motors are also known as electronically commutated motors (ECMs or EC motors) and are synchronous motors that are powered by a DC electric source through an integrated inverter, which produces an AC electric signal to drive the motor; additional sensors and electronics control the inverter output. The commutation is electronically controlled. Commutation sequence and commutation time is provided by position sensor feedback or by any sensorless methods like back electromotive force (EMF) sensing.

The BLDC motor is the ideal choice for applications that require high reliability, high efficiency, and high power-to-volume ratio. A BLDC motor is highly reliable because it does not have any brushes that wear out and require replacement. When operated in rated conditions, the life expectancy of a BLDC motor is over 10 000 hours.