ZHCU741 July   2020

 

  1.   说明
  2.   资源
  3.   特性
  4.   应用
  5.   5
  6. 1System Description
  7. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 PCB Assembly
      2. 2.2.2 Top Side of PCB Assembly
    3. 2.3 Highlighted Products
      1. 2.3.1 TPS92682-Q1
      2. 2.3.2 TPS92682-Q1
      3. 2.3.3 TPS92520-Q1
      4. 2.3.4 MSP432
      5. 2.3.5 System Design Theory
  8. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Hardware Requirements
      1. 3.1.1 CISPR 25 Class 5 Test Setup
      2. 3.1.2 LED Load Board Top
      3. 3.1.3 LED Load Board Bottom
    2. 3.2 Test Setup
    3. 3.3 Test Results
      1. 3.3.1  Boost Turn on Delay
      2. 3.3.2  Highbeam/Lowbeam Turn on Delay
      3. 3.3.3  Highbeam/Lowbeam Switch Node and Ripple Current
      4. 3.3.4  Turn Indicator Turn on Delay
      5. 3.3.5  Turn Indictor Turn Off Delay
      6. 3.3.6  Turn Indicator 1.5 Hz Operation
      7. 3.3.7  Turn Indicator Output Voltage and Current
      8. 3.3.8  Daytime Running Light Turn-on Delay
      9. 3.3.9  Daytime Running Light Switch Node and Output Current
      10. 3.3.10 Highbeam/Lowbeam LED Short
      11. 3.3.11 Highbeam/Lowbeam Fault Indicator
      12. 3.3.12 Turn Indicator Fault Output
      13. 3.3.13 TPS92682-Q1 Boost and SEPIC Interleaving
      14. 3.3.14 TIDA-050040 Full Load Efficiency
      15. 3.3.15 Efficiency Highbeam/Lowbeam
      16. 3.3.16 Efficiency Turn Indicator and Daytime Running Light
      17. 3.3.17 Efficiency Highbeam/Lowbeam and Turn Indicator
      18. 3.3.18 CISPR 25 Class 5 EMI Scan
      19. 3.3.19 Top Side Thermal Image DRL at 15W
      20. 3.3.20 Bottom side thermal image DRL at 15W
      21. 3.3.21 Top Side Thermal Image Highbeam/Lowbeam at 30W, Turn Indicator at 7.5W average
      22. 3.3.22 Bottom Side Thermal Image Highbeam/Lowbeam at 30W, Turn Indicator at 7.5W average
  9. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 BOM
    2. 4.2 Documentation Support
    3. 4.3 Support Resources
    4. 4.4 Trademarks

Hardware Requirements

GUID-20200626-SS0I-WCTJ-NL3L-T8TDPVQNFRPJ-low.gifFigure 3-1 TIDA-50040 Test Connections for efficiency measurements, turn-on, turn-off delays and steady state operation. Test setup showing switched inputs, outputs, PCB edge connector pin numbers and connections for measurements.

A 0 V to 25 V, 10A minimum DC lab supply is required for maximum power testing and efficiency measurements. For testing a Hewlett Packard 6010A DC supply provides power to the test board. Custom software is loaded to allow full output power from each stage when powered from their respective inputs. Four volt meters measure input voltage and current as well as each channel's output voltage and current. Input current is measured through a current shunt, output currents are measured across a 0.1 Ω precision resistor. A tektronics TDS5054B displayed oscilloscope measurements for voltage and current waveforms. To run maximum output power a custom LED load board was developed. A function generator set to 1.5 Hz 0 V to 5 V drives the Turn Indicator input for delay measurements.

The Turn Indicator LED load to operate with single LED fault detection needs to fall within 6.9 V to 7.7 V at 40 mA using four amber LEDs. The LED load for Lowbeam needs to fall within 10 V to 11.2 V at 70 mA using four white LEDs. The LED load for Highbeam needs to fall within 20.2 V to 22.4 V using eight LEDs, four for Lowbeam in series with four for Highbeam. The center of the string ties to HB_LED to allow shunt of the Highbeam portion of the LED string. The RBIN resistor to ground value for Lowbeam is 20 kΩ. The RBIN resistors for Turn Indicator and Daytime Running Light are 30 kΩ.

Table 3-2 Edge Card Connector pin Description, Highbeam (HB), Lowbeam (LB), Turn indictor (TI), Daytime Running Light (DRL), Position Marker light (POS)

PIN NUMBER

PIN NAME

PIN DESCRIPTION

PIN NUMBER

PIN NAME

PIN DESCRIPTION

1

LB1

Power Input for LB and HB

2

LB2

Power Input for LB and HB

3

Power GND

Input Power Ground

4

Power GND

Input Power Ground

5

DRLPOS1

Power input for DRL/POS

6

DRLPOS2

Input Power for DRL/POS

7

Power GND

Input Power Ground

8

Power Ground

Input Power Ground

9

TI

Power Input for TI

10

LB_Fault

Open Collector HB/LB Fault

11

HB

Signal Input for HB shunt MOSFET

12

TI_Fault

Open Collector TI Fault

13

NC

14

NC

15

DRLPOS+

DRL/POS +LED Connection

16

Power GND

DRL/POS -LED Connection

17

NC

18

DRLPOS_RBIN

DRL/POS Binning Resistor Input

19

Signal GND

Return for RBIN and NTC

20

DRLPOS_NTC

DRL/POS Thermal Feedback

21

NC

22

NC

23

LBHB+

LB/HB +LED Connection

24

Power GND

LB/HB -LED Connection

25

HB_LED

HB Shunt Output

26

LBHB_RBIN

LB/HB Binning Resistor

27

Signal GND

Return for RBIN and NTC

28

LBHB_NTC

LB/HB Thermal Feedback

29

NC

30

NC

31

NC

32

Power GND

TI -LED Connection

33

TI+

TI +LED Connection

34

TI_RBIN

TI Binning Resistor

35

Signal GND

Return for RVIN and NTC

36

TI_NTCTI Thermal Feedback