STDA010 January 2026 LM25180-Q1 , LM5155-Q1 , SN6507-Q1 , UCC14240-Q1 , UCC34141-Q1
Low-voltage bias power supply circuits usually have a 12V battery as a power source in HEVs and EVs. Although there are some systems with 48V as a low-voltage battery, this paper focuses on the 12V battery system. However, these architectures are still relevant for 48V low-voltage battery designs. For example, in a 48V low-voltage battery design, one use-case is to use a converter to lower the voltage from 48V to 24V, 15V, or 12V to use the same isolated bias power devices as a 12V battery. Alternatively, another use-case is to have isolated bias power devices supporting an input voltage range designed for a 48V battery.
Considering the state of charge (SOC) of the 12V low-voltage battery, the wider input voltage range needs to be supported by the isolated bias power supply (for example: 8V–16V). In cold crank and load dump scenarios, the range requirement of the input voltage goes further down or further up, respectively. There can be differences in the wide input voltage range of a 12V low-voltage battery depending on the OEM. Not all types of topologies, and the associated devices, can support this wide input voltage range. Therefore, in several designs, a preregulator is necessary between the low-voltage battery and the isolated bias power supply to regulate the input voltage for the isolated bias power supply device.
| Parameters | Open-Loop LLC | Push-Pull | Primary-Side-Regulated Flyback | Fully-Integrated Modules (Full Bridge + Transformer) |
|---|---|---|---|---|
| VIN Minimum and Maximum | 9V, 34V | 3V, 36V(1) | 4.5V, 65V(1) | 4.5V, 26.4V(1) |
| POUT Maximum | Up to 9W | Up to 7.5W(1) | Up to 30W(1) | Up to 2.5W(1) |
| VOUT Regulation | Unregulated | Unregulated, VIN controlled | Regulated | Regulated |
| Switching Frequency | 0.1–1.2MHz | 0.1–2MHz | 20–350kHz | 11–15MHz |
| Isolation | Depends on the transformer used | Up to 5kV, basic or reinforced | ||
| Supporting Devices | UCC25800-Q1 | SN6501-Q1 SN6505-Q1 SN6507-Q1 |
LM518x-Q1 LM2518x-Q1 LM515x-Q1 LM34xxx-Q1 |
UCC1413x-Q1 UCC1414x-Q1 UCC1424x-Q1 UCC1524x-Q1 UCC34141-Q1 UCC35131-Q1 |
| Advantages | High efficiency Low EMI High CMTI |
Wide Vin range High line regulation |
High efficiency Wide Vin range High load and line regulation |
No external transformer Robustness to vibration Small size and low height |
| Challenges | Requirement of preregulator | Low efficiency at low Iout (<50mA) | Parasitic capacitance across isolation barrier of flyback transformer | Low efficiency Power limitation |