SFFSA38 November   2024 LM644A2-Q1

 

  1.   1
  2. 1Overview
  3. 2Functional Safety Failure In Time (FIT) Rates
  4. 3Failure Mode Distribution (FMD)
  5. 4Pin Failure Mode Analysis (Pin FMA)
  6. 5Revision History

Pin Failure Mode Analysis (Pin FMA)

This section provides a Failure Mode Analysis (FMA) for the pins of the LM644xx-Q1. The failure modes covered in this document include the typical pin-by-pin failure scenarios:

Table 4-2 through Table 4-5 also indicate how these pin conditions can affect the device as per the failure effects classification in Table 4-1.

Table 4-1 TI Classification of Failure Effects
ClassFailure Effects
APotential device damage that affects functionality.
BNo device damage, but loss of functionality.
CNo device damage, but performance degradation.
DNo device damage, no impact to functionality or performance.

Figure 4-1, Figure 4-2, and Figure 4-3 show the LM644xx-Q1 pin diagrams. For a detailed description of the device pins please refer to the Pin Configuration and Functions section in the LM644xx-Q1 data sheet.

LM644xx-Q1 LM644A2-Q1 Dual Pin DiagramFigure 4-1 Dual Pin Diagram
LM644xx-Q1 LM644A2-Q1 Single Primary Pin DiagramFigure 4-2 Single Primary Pin Diagram
LM644xx-Q1 LM644A2-Q1 Single Secondary Pin DiagramFigure 4-3 Single Secondary Pin Diagram

Following are the assumptions of use and the device configuration assumed for the pin FMA in this section:

Table 4-2 Pin FMA for Device Pins Short-Circuited to Ground
Pin NamePin NoDescription of Potential Failure EffectsFailure Effect Class
VIN21VOUT = 0V.B
CB22VOUT = 0V.B
SW23Potential damage to high-side FET.A
PGND34Normal operation.D
SW15Potential damage to high-side FET.A
CB16VOUT = 0V.B
VIN17VOUT = 0V.B
SERIES_CAP18Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor.D
PGND19Normal operation.D
SYNC10Normal operation for PFM mode. C
PG111Loss of power good flag.B
MODE11Normal operation for PFM mode. C
EN112Device is disabled.C
BIAS/VOSNS113VOUT1 = 0V short circuit.B
FB114If configured as 3.3V fixed, normal operation.

If configured for other Vout, then Vout1 is out of specification and outputs 3.3V.

B
VCC15Device is disabled.B
AGND16Normal operation.D
RT17VOUT = 0V. No switching.B
FB218If configured as 3.3V fixed, normal operation.

If configured for other Vout, then Vout2 is out of specification and outputs 3.3V.

B
SS18VOUT = 0V.B
VOSNS219VOUT2 = 0V, if FB2 = VCC or GND.B/C
COMP19VOUT = 0V.B
EN220Second channel is disabled.B
CONFIG21Device is configured as dual output voltage.B
PG222Loss of power good flag.B
SYNCOUT22If primary, secondary, and tertiary devices do not switch.

If secondary or tertiary device does not switch.

If tertiary, no effect.
B
PGND223Normal operation.D
SERIES_CAP224Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor.D
PGND25Normal operation.D
Table 4-3 Pin FMA for Device Pins Open-Circuited
Pin NamePin NoDescription of Potential Failure EffectsFailure Effect Class
VIN21VOUT2 = 0V.B
CB22VOUT2 collapses under load as FET gate voltage is not enough to fully enhance. Damage can occur if current is pulled from switch.A
SW23VOUT2 = 0V.B
PGND34Normal operation.D
SW15VOUT1 = 0V.B
CB16VOUT1 collapses under load as FET gate voltage is not enough to fully enhance. Damage can occur if current is pulled from switch.A
VIN17VOUT1 = 0V.B
SERIES_CAP18Normal operation.D
PGND19Normal operation.D
SYNC10Device can toggle between PFM and PWM modes.C
PG111Loss of power good flag.B
MODE11Device can toggle between PFM and PWM modes.C
EN112Loss of disable function.C
BIAS/VOSNS113If in fixed output configuration, Vout is greater than set point.

If in adjustable Vout configuration, slight increase in input current.

B
FB114Part configuration is randomly selected between fixed 5V or adjustable.B/C
VCC15Part can turn on and off as VCC UVLO is triggered.B
AGND16Normal operation.D
RT17VOUT = 0V. No switching.B
FB218Part configuration is randomly selected between fixed 5V or adjustable. B/C
SS18Fast soft start.D
VOSNS219If in fixed output configuration, Vout is greater than set point. B
COMP19Device can have oscillations on VOUT.B
EN220Loss of disable function.C
CONFIG21VOUT = 0V. No switching.B
PG222Loss of power good flag.B
SYNCOUT22If primary, secondary, and tertiary devices do not switch.

If secondary or tertiary device does not switch.

If tertiary, no effect.
B
PGND223Normal operation.D
SERIES_CAP224Normal operation.D
PGND25Normal operation.D
Table 4-4 Pin FMA for Device Pins Short-Circuited to Adjacent Pin
Pin Name Pin No Shorted to Description of Potential Failure Effects Failure Effect Class
VIN2 1 CB2 Boot driver is damaged. A
CB2 2 SW2 VOUT2 = 0. B
SW2 3 PGND3 Potential damage to high-side FET. A
PGND3 4 SW1 Potential damage to high-side FET. A
SW1 5 CB1 VOUT1 = 0. B
CB1 6 VIN1 Boot driver is damaged. A
VIN1 7 SERIES_CAP1 Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor. D
SERIES_CAP1 8 PGND1 Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor. D
PGND1 9 SYNC Normal operation for AUTO mode. C
SYNC 10 PG1 For PG < 5.5V, device starts in PFM and transition to PWM after start up.

For PG > 5.5V, damage can occur.

For mode, part can enter PFWM of PWM mode based on SYNC logic.
A
PG1 11 MODE For EN < 20V, device damage can occur if PG FET current limit is exceeded.

For EN > 20V, PGOOD FET can be damaged.

A
MODE 11 EN1 For EN < 20V, normal operation.

For EN > 20V, PGOOD FET can be damaged.

A
EN1 12 BIAS/VOSNS1 For EN < 5V, output voltage out of range.

For EN > 5V, device damage can occur if current is not limited.

A
BIAS/VOSNS1 13 FB1 If configured as 3.3V fixed, normal operation.

If configured for other Vout, then Vout1 is out of specification and outputs 3.3V.

B
FB1 14 VCC If configured as 5V fixed, normal operation.

If configured for other Vout, then Vout1 is out of specification and output 5V.

B
VCC 15 AGND Vout1 = Vout2 = 0V. B
AGND 16 RT VOUT = 0V. No switching. B
RT 17 FB2 Switching frequency and output voltage is incorrect. B
FB2 18 SS If FB2 is grounded, Vout2 is greater than set point.

If FB2 is VCC then VCC is pulled to 5V, damage is unlikely to occur.

If FB2 is resistor divider, the Vout is 3.3Vout and there is a load from the FB resistance to ground.
B
SS 18 VOSNS2 Fast soft start. C
VOSNS2 19 COMP VOUT2is greater than set point. B
COMP 19 EN2 EN > 5.5V, damage of comparator if not current limited. A
EN2 20 CONFIG EN2 < 5.5V, device is configured as dual output voltage.

EN2 > 5.5, damage if not current limited.

A
CONFIG 21 PG2 Device is configured as dual output voltage. B
PG2 22 SYNCOUT Loss of power good flag. B
SYNCOUT 22 PGND2 If primary, secondary, and tertiary devices do not switch.

If secondary or tertiary device does not switch.

If tertiary, no effect.
B
PGND2 23 SERIES_CAP2 Normal operation. D
SERIES_CAP2 24 PGND Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor. D
PGND 25 VIN2 Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor. D
Table 4-5 Pin FMA for Device Pins Short-Circuited to Supply
Pin NamePin NoDescription of Potential Failure EffectsFailure Effect Class
VIN21Normal operation.D
CB22Boot driver is damaged.A
SW23Potential damage to low-side FET.A
PGND34VOUT = 0V.B
SW15Potential damage to low-side FET.A
CB16Boot driver is damaged.A
VIN17Normal operation.D
SERIES_CAP18Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor.D
PGND19VOUT = 0V.B
SYNC10Potential damage for VIN > 5.5V.A
PG111Loss of power good flag. Potential damage if not current limited.A
MODE11Normal operation for PWM mode. Potential damage for VIN > 5.5V.A
EN112Device is enabled.C
BIAS/VOSNS113Potential damage from permanent short across converter.A
FB114Potential damage for VIN > 5.5V.A
VCC15Potential damage for VIN > 5.5V.A
AGND16VOUT = 0V.B
RT17Potential damage for VIN > 5.5V.A
FB218Potential damage for VIN > 5.5V.A
SS18Potential damage for VIN > 5.5V.A
VOSNS219Potential damage for VIN > 5.5V.A
COMP19Potential damage for VIN > 5.5V.A
EN220Second channel is enabled.C
CONFIG21Potential damage for VIN > 5.5V.A
PG222Potential damage for VIN > 20V, or lower, if not current limited.A
SYNCOUT22Potential damage for VIN > 5.5V, or lower, if not current limited.A
PGND223VOUT = 0V.B
SERIES_CAP224Series capacitor is shorted internally. Device bypassing capacitance increases as two-series capacitors become single capacitor.D
PGND25VOUT = 0V.B