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  • TPS62872-Q1 and TPS62873-Q1Functional Safety FIT Rate, FMD and Pin FMA

    • SFFS024 May   2022 TPS62872-Q1 , TPS62873-Q1

       

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  • TPS62872-Q1 and TPS62873-Q1Functional Safety FIT Rate, FMD and Pin FMA
  1.   Trademarks
  2. 1Overview
  3. 2Functional Safety Failure In Time (FIT) Rates
  4. 3Failure Mode Distribution (FMD)
  5. 4Pin Failure Mode Analysis (Pin FMA)
  6. IMPORTANT NOTICE
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FUNCTIONAL SAFETY FIT RATE, FMD AND PIN-FMA

TPS62872-Q1 and TPS62873-Q1Functional Safety FIT Rate, FMD and Pin FMA

Trademarks

All trademarks are the property of their respective owners.

1 Overview

This document contains information for the TPS62872-Q1 and TPS62873-Q1 (WQFN package) to aid in a functional safety system design. Information provided are:

  • Functional Safety Failure In Time (FIT) rates of the semiconductor component estimated by the application of industry reliability standards
  • Component failure modes and their distribution (FMD) based on the primary function of the device
  • Pin failure mode analysis (Pin FMA)

Figure 1-1 shows the device functional block diagram for reference.

GUID-20201117-CA0I-M2TV-X6QK-J9ZK5LJGQXKK-low.gif Figure 1-1 Functional Block Diagram

The TPS62872-Q1 and TPS62873-Q1 was developed using a quality-managed development process, but were not developed in accordance with the IEC 61508 or ISO 26262 standards.

2 Functional Safety Failure In Time (FIT) Rates

This section provides Functional Safety Failure In Time (FIT) rates for the TPS62872-Q1 and TPS62873-Q1 based on two different industry-wide used reliability standards:

  • Table 2-1 provides FIT rates based on IEC TR 62380 / ISO 26262 part 11
  • Table 2-2 provides FIT rates based on the Siemens Norm SN 29500-2
Table 2-1 Component Failure Rates per IEC TR 62380 / ISO 26262 Part 11
FIT IEC TR 62380 / ISO 26262FIT (Failures Per 109 Hours)
Total Component FIT Rate12
Die FIT Rate6
Package FIT Rate6

The failure rate and mission profile information in Table 2-1 comes from the Reliability data handbook IEC TR 62380 / ISO 26262 part 11:

  • Mission Profile: Motor Control from Table 11
  • Power dissipation: 1144 mW
  • Climate type: World-wide Table 8
  • Package factor (lambda 3): Table 17b
  • Substrate Material: FR4
  • EOS FIT rate assumed: 0 FIT
Table 2-2 Component Failure Rates per Siemens Norm SN 29500-2
TableCategoryReference FIT RateReference Virtual TJ
5CMOS, BICMOS
Digital, analog / mixed
25 FIT55°C

The Reference FIT Rate and Reference Virtual TJ (junction temperature) in Table 2-2 come from the Siemens Norm SN 29500-2 tables 1 through 5. Failure rates under operating conditions are calculated from the reference failure rate and virtual junction temperature using conversion information in SN 29500-2 section 4.

3 Failure Mode Distribution (FMD)

The failure mode distribution estimation for the TPS62872-Q1 and TPS62873-Q1 in Table 3-1 comes from the combination of common failure modes listed in standards such as IEC 61508 and ISO 26262, the ratio of sub-circuit function size and complexity and from best engineering judgment.

The failure modes listed in this section reflect random failure events and do not include failures due to misuse or overstress.

Table 3-1 Die Failure Modes and Distribution
Die Failure ModesFailure Mode Distribution (%)

SW no output

20%

SW output not in specification – voltage or timing

15%

SW power HS or LS FET stuck on

35%

EN or PG false trip or fails to trip

10%

Switching frequency or output voltage range not in spec

10%

no device communication

10%

The FMD in Table 3-1 excludes short circuit faults across the isolation barrier. Faults for short circuit across the isolation barrier can be excluded according to ISO 61800-5-2:2016 if the following requirements are fulfilled:

  1. The signal isolation component is OVC III according to IEC 61800-5-1. If a SELV/PELV power supply is used, pollution degree 2/OVC II applies. All requirements of IEC 61800-5-1:2007, 4.3.6 apply.
  2. Measures are taken to ensure that an internal failure of the signal isolation component cannot result in excessive temperature of its insulating material.

Creepage and clearance requirements should be applied according to the specific equipment isolation standards of an application. Care should be taken to maintain the creepage and clearance distance of a board design to ensure that the mounting pads of the isolator on the printed-circuit board do not reduce this distance.

4 Pin Failure Mode Analysis (Pin FMA)

This section provides a Failure Mode Analysis (FMA) for the pins of the TPS62872-Q1 and TPS62873-Q1. The failure modes covered in this document include the typical pin-by-pin failure scenarios:

  • Pin short-circuited to Ground (see Table 4-2)
  • Pin open-circuited (see Table 4-3)
  • Pin short-circuited to an adjacent pin (see Table 4-4)
  • Pin short-circuited to VIN (see Table 4-5)

Table 4-2 through Table 4-5 also indicate how these pin conditions can affect the device as per the failure effects classification in Table 4-1.

Table 4-1 TI Classification of Failure Effects
ClassFailure Effects
APotential device damage that affects functionality
BNo device damage, but loss of functionality
CNo device damage, but performance degradation
DNo device damage, no impact to functionality or performance

Figure 4-1 shows the TPS62872-Q1 and TPS62873-Q1 pin diagram. For a detailed description of the device pins please refer to the Pin Configuration and Functions section in the TPS62872-Q1 and TPS62873-Q1 data sheet.

Figure 4-1 Pin Diagram

Following are the assumptions of use and the device configuration assumed for the pin FMA in this section:

  • Assumption the device is running in the typical application, please refer to the 'Simplified Schematics' on the first page in the TPS6287x-Q12.7-V to 6-V Input, 6-A/9-A/12-A/15-A, Automotive, Stackable,Synchronous Step-Down Converters with Fast Transient Response data sheet.
Table 4-2 Pin FMA for Device Pins Short-Circuited to Ground
Pin NamePin No.Description of Potential Failure Effect(s)Failure Effect Class
COMP1The device does not power up and there is no output voltage.B
GOSNS2Normal operation, but output voltage accuracy gets worseC
VOSNS3Maximum duty cycle operation and no regulated output voltage. Output voltage follows the input voltage.B
EN4The device is disabled. Normal operationC
VIN5The device does not power up and there is no output voltage.B
GND6Normal operationD
SW7Potential device damageA
GND8Normal operationD
VIN9The device does not power up and there is no output voltage.B
PG10Normal operation and loss of PG indicationB
MODE/SYNC11Normal operation. Power save mode is enabled.C
SDA12Normal operation and no I2C communicationB
SCL13Normal operation and no I2C communicationB
SYNC_OUT14Potential device damageA
VSEL15Normal operation. Defines start-up voltageC
FSEL16Normal operation. Defines switching frequencyC
Table 4-3 Pin FMA for Device Pins Open-Circuited
Pin NamePin No.Description of Potential Failure Effect(s)Failure Effect Class
COMP1No loop compensation and can cause the output voltage to oscillate. Oscillation frequency cannot be predicted.B
GOSNS2No output voltage regulation and can cause the output voltage to oscillate. Oscillation frequency cannot be predicted.B
VOSNS3No output voltage regulation and can cause the output voltage to oscillate. Oscillation frequency cannot be predicted.B
EN4Undetermined device operation. The device can power up and operate normal. Stays turned offB
VIN5Normal operation. Pin 9 is still connected.C
GND6Normal operation. Pin 8 and the exposed thermal pad are still connected.C
SW7No output voltageB
GND8Normal operation. Pin 6 and the exposed thermal pad are still connected.C
VIN9Normal operation. Pin 5 is still connected.C
PG10Normal operation and loss of PG indicationB
MODE/SYNC11Normal operation. Operation mode is undefined.B
SDA12Normal operation and no I2C communicationB
SCL13Normal operation and no I2C communicationB
SYNC_OUT14Normal operationD
VSEL15Normal operation. Start-up voltage is undefined.B
FSEL16Normal operation. Switching frequency is undefined.B
Table 4-4 Pin FMA for Device Pins Short-Circuited to Adjacent Pin
Pin NamePin No.Shorted toDescription of Potential Failure Effect(s)Failure Effect Class
COMP12The device does not power up and there is no output voltage.B
GOSNS23Maximum duty cycle operation and no regulated output voltage. Output voltage follows the input voltage.B
VOSNS34The device does not power up or there is potential device damage.A
EN45Potential device damageA
VIN56The device does not power up and there is no output voltage.B
GND67Potential device damageA
SW78Potential device damageA
GND89The device does not power up and there is no output voltage.B
VIN910Potential device damageA
PG1011Potential device damage if MODE/SYNC is tied high. Loss of PG indicationA
MODE/SYNC1112Potential device damage if MODE/SYNC is tied high. No I2C communicationA
SDA1213Normal operation and no I2C communicationB
SCL1314Potential device damageA
SYNC_OUT1415Potential device damage if VSEL is tied high or lowA
VSEL1516Normal operation. Defines start-up voltage and switching frequencyB
FSEL161No output voltage regulation and can cause output voltage oscillating. Oscillation frequency cannot be predicted.B
Table 4-5 Pin FMA for Device Pins Short-Circuited to VIN
Pin NamePin No.Description of Potential Failure Effect(s)Failure Effect Class
COMP1Potential device damageA
GOSNS2Potential device damageA
VOSNS3The device does not start up. Output voltage stays low or potential device damage.A
EN4Potential device damageA
VIN5Normal operationD
GND6The device does not power up and there is no output voltage.B
SW7Potential device damageA
GND8The device does not power up and there is no output voltage.B
VIN9Normal operationD
PG10Potential device damageA
MODE/SYNC11Normal operation and forced PWM operationC
SDA12Potential device damageA
SCL13Potential device damageA
SYNC_OUT14Potential device damageA
VSEL15Normal operation. Defines start-up voltageC
FSEL16Normal operation. Defines switching frequencyC

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