SNVS030O April   2000  – June 2016 LM2673

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1  Absolute Maximum Ratings
    2. 6.2  ESD Ratings
    3. 6.3  Recommended Operating Conditions
    4. 6.4  Thermal Information
    5. 6.5  Electrical Characteristics: LM2673 - 3.3 V
    6. 6.6  Electrical Characteristics: LM2673 - 5 V
    7. 6.7  Electrical Characteristics: LM2673 - 12 V
    8. 6.8  Electrical Characteristics: LM2673 - Adjustable
    9. 6.9  Electrical Characteristics - All Output Voltage Versions
    10. 6.10 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1 Switch Output
      2. 7.3.2 Input
      3. 7.3.3 C Boost
      4. 7.3.4 Ground
      5. 7.3.5 Current Adjust
      6. 7.3.6 Feedback
    4. 7.4 Device Functional Modes
      1. 7.4.1 Soft-Start
  8. Application and Implementation
    1. 8.1 Application Information
      1. 8.1.1 Design Considerations
      2. 8.1.2 Inductor
      3. 8.1.3 Output Capacitor
      4. 8.1.4 Input Capacitor
      5. 8.1.5 Catch Diode
      6. 8.1.6 Boost Capacitor
      7. 8.1.7 RADJ, Adjustable Current Limit
      8. 8.1.8 CSS Soft-Start Capacitor
      9. 8.1.9 Additional Application Information
    2. 8.2 Typical Applications
      1. 8.2.1 Typical Application for All Output Voltage Versions
        1. 8.2.1.1 Design Requirements
        2. 8.2.1.2 Detailed Design Procedure
          1. 8.2.1.2.1 Capacitor Selection Guides
          2. 8.2.1.2.2 Inductor Selection Guide
        3. 8.2.1.3 Application Curves
      2. 8.2.2 Fixed Output Voltage Application
        1. 8.2.2.1 Design Requirements
        2. 8.2.2.2 Detailed Design Procedure
          1. 8.2.2.2.1 Capacitor Selection
      3. 8.2.3 Adjustable Output Design Example
        1. 8.2.3.1 Design Requirements
        2. 8.2.3.2 Detailed Design Procedure
          1. 8.2.3.2.1 Capacitor Selection
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
  11. 11Device and Documentation Support
    1. 11.1 Related Documentation
    2. 11.2 Receiving Notification of Documentation Updates
    3. 11.3 Community Resources
    4. 11.4 Trademarks
    5. 11.5 Electrostatic Discharge Caution
    6. 11.6 Glossary
  12. 12Mechanical, Packaging, and Orderable Information
    1. 12.1 DAP (VSON Package)

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8 Application and Implementation

NOTE

Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.

8.1 Application Information

8.1.1 Design Considerations

Power supply design using the LM2673 is greatly simplified by using recommended external components. A wide range of inductors, capacitors and Schottky diodes from several manufacturers have been evaluated for use in designs that cover the full range of capabilities (input voltage, output voltage, and load current) of the LM2673. A simple design procedure using nomographs and component tables provided in this data sheet leads to a working design with very little effort.

The individual components from the various manufacturers called out for use are still just a small sample of the vast array of components available in the industry. While these components are recommended, they are not exclusively the only components for use in a design. After a close comparison of component specifications, equivalent devices from other manufacturers could be substituted for use in an application.

Important considerations for each external component and an explanation of how the nomographs and selection tables were developed follows.

8.1.2 Inductor

The inductor is the key component in a switching regulator. For efficiency the inductor stores energy during the switch ON time and then transfers energy to the load while the switch is OFF.

Nomographs are used to select the inductance value required for a given set of operating conditions. The nomographs assume that the circuit is operating in continuous mode (the current flowing through the inductor never falls to zero). The magnitude of inductance is selected to maintain a maximum ripple current of 30% of the maximum load current. If the ripple current exceeds this 30% limit the next larger value is selected.

The inductors offered have been specifically manufactured to provide proper operation under all operating conditions of input and output voltage and load current. Several part types are offered for a given amount of inductance. Both surface mount and through-hole devices are available. The inductors from each of the three manufacturers have unique characteristics.

  • Renco: ferrite stick core inductors; benefits are typically lowest cost and can withstand ripple and transient peak currents above the rated value. These inductors have an external magnetic field, which may generate EMI.
  • Pulse Engineering: powdered iron toroid core inductors; these also can withstand higher than rated currents and, being toroid inductors, has low EMI.
  • Coilcraft: ferrite drum core inductors; these are the smallest physical size inductors and are available only as surface mount components. These inductors also generate EMI but less than stick inductors.

8.1.3 Output Capacitor

The output capacitor acts to smooth the dc output voltage and also provides energy storage. Selection of an output capacitor, with an associated equivalent series resistance (ESR), impacts both the amount of output ripple voltage and stability of the control loop.

The output ripple voltage of the power supply is the product of the capacitor ESR and the inductor ripple current. The capacitor types recommended in the tables were selected for having low ESR ratings.

In addition, both surface mount tantalum capacitors and through-hole aluminum electrolytic capacitors are offered as solutions.

Impacting frequency stability of the overall control loop, the output capacitance, in conjunction with the inductor, creates a double pole inside the feedback loop. In addition the capacitance and the ESR value create a zero. These frequency response effects together with the internal frequency compensation circuitry of the LM2673 modify the gain and phase shift of the closed loop system.

As a general rule for stable switching regulator circuits it is desired to have the unity gain bandwidth of the circuit to be limited to no more than one-sixth of the controller switching frequency. With the fixed 260-kHz switching frequency of the LM2673, the output capacitor is selected to provide a unity gain bandwidth of 40 kHz (maximum). Each recommended capacitor value has been chosen to achieve this result.

In some cases multiple capacitors are required either to reduce the ESR of the output capacitor, to minimize output ripple (a ripple voltage of 1% of VOUT or less is the assumed performance condition), or to increase the output capacitance to reduce the closed-loop unity gain bandwidth, to less than 40 kHz. When parallel combinations of capacitors are required it has been assumed that each capacitor is the exact same part type.

The RMS current and working voltage (WV) ratings of the output capacitor are also important considerations. In a typical step-down switching regulator, the inductor ripple current (set to be no more than 30% of the maximum load current by the inductor selection) is the current that flows through the output capacitor. The capacitor RMS current rating must be greater than this ripple current. The voltage rating of the output capacitor must be greater than 1.3 times the maximum output voltage of the power supply. If operation of the system at elevated temperatures is required, the capacitor voltage rating may be de-rated to less than the nominal room temperature rating. Careful inspection of the manufacturer's specification for de-rating of working voltage with temperature is important.

8.1.4 Input Capacitor

Fast changing currents in high current switching regulators place a significant dynamic load on the unregulated power source. An input capacitor helps to provide additional current to the power supply as well as smooth out input voltage variations.

Like the output capacitor, the key specifications for the input capacitor are RMS current rating and working voltage. The RMS current flowing through the input capacitor is equal to one-half of the maximum DC load current so the capacitor should be rated to handle this. Paralleling multiple capacitors proportionally increases the current rating of the total capacitance. The voltage rating must also be selected to be 1.3 times the maximum input voltage. Depending on the unregulated input power source, under light load conditions the maximum input voltage could be significantly higher than normal operation. Consider this when selecting an input capacitor.

The input capacitor must be placed very close to the input pin of the LM2673. Due to relative high current operation with fast transient changes, the series inductance of input connecting wires or PCB traces can create ringing signals at the input terminal which could possibly propagate to the output or other parts of the circuitry. It may be necessary in some designs to add a small valued (0.1 µF to 0.47 µF) ceramic type capacitor in parallel with the input capacitor to prevent or minimize any ringing.

8.1.5 Catch Diode

When the power switch in the LM2673 turns OFF, the current through the inductor continues to flow. The path for this current is through the diode connected between the switch output and ground. This forward biased diode clamps the switch output to a voltage less than ground. This negative voltage must be greater than –1 V so a low voltage drop (particularly at high current levels) Schottky diode is recommended. Total efficiency of the entire power supply is significantly impacted by the power lost in the output catch diode. The average current through the catch diode is dependent on the switch duty cycle (D) and is equal to the load current times (1-D). Use of a diode rated for much higher current than is required by the actual application helps to minimize the voltage drop and power loss in the diode.

During the switch ON time the diode will be reversed biased by the input voltage. The reverse voltage rating of the diode should be at least 1.3 times greater than the maximum input voltage.

8.1.6 Boost Capacitor

The boost capacitor creates a voltage used to overdrive the gate of the internal power MOSFET. This improves efficiency by minimizing the on resistance of the switch and associated power loss. For all applications it is recommended to use a 0.01-µF, 50-V ceramic capacitor.

8.1.7 RADJ, Adjustable Current Limit

A key feature of the LM2673 is the ability to control the peak switch current. Without this feature the peak switch current would be internally set to 5 A or higher to accommodate 3-A load current designs. This requires that both the inductor (which could saturate with excessively high currents) and the catch diode be able to safely handle up to 5 A which would be conducted under load fault conditions.

If an application only requires a load current of 2 A or so the peak switch current can be set to a limit just over the maximum load current with the addition of a single programming resistor. This allows the use of less powerful and more cost-effective inductors and diodes.

The peak switch current is equal to a factor of 37,125 divided by RADJ. A resistance of 8.2 kΩ sets the current limit to typically 4.5 A. For predictable control of the current limit, TI recommends keeping the peak switch current greater than 1 A. For lower current applications 500-mA and 1-A switching regulators, the LM2674 and LM2672, are available.

When the power switch reaches the current limit threshold it is immediately turned OFF and the internal switching frequency is reduced. This extends the OFF time of the switch to prevent a steady-state, high-current condition. As the switch current falls below the current limit threshold, the switch turns back ON. If a load fault continues, the switch again exceeds the threshold and switch back OFF. This results in a low duty cycle pulsing of the power switch to minimize the overall fault condition power dissipation.

8.1.8 CSS Soft-Start Capacitor

This optional capacitor controls the rate at which the LM2673 starts up at power on. The capacitor is charged linearly by an internal current source. This voltage ramp gradually increases the duty cycle of the power switch until it reaches the normal operating duty cycle defined primarily by the ratio of the output voltage to the input voltage. The soft-start turnon time is programmable by the selection of CSS.

The formula for selecting a soft-start capacitor is:

Equation 1. LM2673 10091325.png

where

  • ISST = Soft-start current, 3.7 µA typical
  • tSS = Soft-start time, from design requirements
  • VSST = Soft-start threshold voltage, 0.63 V typical
  • VOUT = Output voltage, from design requirements
  • VSCHOTTKY = Schottky diode voltage drop, typically 0.5 V
  • VIN = Maximum input voltage, from design requirements

If this feature is not desired, leave the soft-start pin (pin 7) open circuited.

With certain soft-start capacitor values and operating conditions, the LM2673 can exhibit an overshoot on the output voltage during turnon. Especially when starting up into no load or low load, the soft-start function may not be effective in preventing a larger voltage overshoot on the output. With larger loads or lower input voltages during start-up this effect is minimized. In particular, avoid using soft-start capacitors between 0.033 µF and 1 µF.

8.1.9 Additional Application Information

When the output voltage is greater than approximately 6 V, and the duty cycle at minimum input voltage is greater than approximately 50%, the designer should exercise caution in selection of the output filter components. When an application designed to these specific operating conditions is subjected to a current limit fault condition, it may be possible to observe a large hysteresis in the current limit. This can affect the output voltage of the device until the load current is reduced sufficiently to allow the current limit protection circuit to reset itself.

Under current limiting conditions, the LM267x is designed to respond in the following manner:

  1. At the moment when the inductor current reaches the current limit threshold, the ON-pulse is immediately terminated. This happens for any application condition.
  2. However, the current limit block is also designed to momentarily reduce the duty cycle to below 50% to avoid subharmonic oscillations, which could cause the inductor to saturate.
  3. Thereafter, once the inductor current falls below the current limit threshold, there is a small relaxation time during which the duty cycle progressively rises back above 50% to the value required to achieve regulation.

If the output capacitance is sufficiently large, it may be possible that as the output tries to recover, the output capacitor charging current is large enough to repeatedly re-trigger the current-limit circuit before the output has fully settled. This condition is exacerbated with higher output voltage settings because the energy requirement of the output capacitor varies as the square of the output voltage (½ CV2), thus requiring an increased charging current.

A simple test to determine if this condition might exist for a suspect application is to apply a short circuit across the output of the converter, and then remove the shorted output condition. In an application with properly selected external components, the output recovers smoothly.

Practical values of external components that have been experimentally found to work well under these specific operating conditions are COUT = 47 µF, L = 22 µH. It should be noted that even with these components, for a device’s current limit of ICLIM, the maximum load current under which the possibility of the large current limit hysteresis can be minimized is ICLIM / 2. For example, if the input is 24 V and the set output voltage is 18 V, then for a desired maximum current of 1.5 A, the current limit of the chosen switcher must be confirmed to be at least 3 A.

Under extreme overcurrent or short-circuit conditions, the LM267X employs frequency foldback in addition to the current limit. If the cycle-by-cycle inductor current increases above the current limit threshold (due to short circuit or inductor saturation for example) the switching frequency is automatically reduced to protect the IC. Frequency below 100 kHz is typical for an extreme short-circuit condition.

8.2 Typical Applications

8.2.1 Typical Application for All Output Voltage Versions

LM2673 10091303.gif Figure 13. Basic Circuit for All Output Voltage Versions

8.2.1.1 Design Requirements

Select the power supply operating conditions and the maximum output current and follow below procedures to find the external components for LM2673.

8.2.1.2 Detailed Design Procedure

Using the nomographs and tables in this data sheet (or use the available design software at www.ti.com) a complete step-down regulator can be designed in a few simple steps.

Step 1: Define the power supply operating conditions:

  • Required output voltage
  • Maximum DC input voltage
  • Maximum output load current

Step 2: Set the output voltage by selecting a fixed output LM2673 (3.3-V, 5-V, or 12-V applications) or determine the required feedback resistors for use with the adjustable LM2673-ADJ

Step 3: Determine the inductor required by using one of the four nomographs, Figure 14 through Figure 17. Table 3 provides a specific manufacturer and part number for the inductor.

Step 4: Using Table 5 and Table 6 (fixed output voltage) or Table 9 and Table 10 (adjustable output voltage), determine the output capacitance required for stable operation. Table 1 and Table 10 provide the specific capacitor type from the manufacturer of choice.

Step 5: Determine an input capacitor from Table 5 and Table 8 for fixed output voltage applications. Use Table 1 or Table 2 to find the specific capacitor type. For adjustable output circuits select a capacitor from Table 1 or Table 2 with a sufficient working voltage (WV) rating greater than VIN maximum, and an RMS current rating greater than one-half the maximum load current (2 or more capacitors in parallel may be required).

Step 6:Select an appropriate diode from Table 4. The current rating of the diode must be greater than ILOAD maximum and the reverse voltage rating must be greater than VIN maximum.

Step 7: Include a 0.01-µF, 50-V capacitor for CBOOSTin the design and then determine the value of a soft-start capacitor if desired.

Step 8: Define a value for RADJ to set the peak switch current limit to be at least 20% greater than IOUT maximum to allow for at least 30% inductor ripple current (±15% of IOUT). For designs that must operate over the full temperature range the switch current limit should be set to at least 50% greater than IOUT maximum (1.5 × IOUT maximum).

8.2.1.2.1 Capacitor Selection Guides

Table 1. Input and Output Capacitor Codes—Surface Mount

CAPACITOR REFERENCE CODE SURFACE MOUNT
AVX TPS SERIES SPRAGUE 594D SERIES KEMET T495 SERIES
C (µF) WV (V) Irms (A) C (µF) WV (V) Irms (A) C (µF) WV (V) Irms (A)
C1 330 6.3 1.15 120 6.3 1.1 100 6.3 0.82
C2 100 10 1.1 220 6.3 1.4 220 6.3 1.1
C3 220 10 1.15 68 10 1.05 330 6.3 1.1
C4 47 16 0.89 150 10 1.35 100 10 1.1
C5 100 16 1.15 47 16 1 150 10 1.1
C6 33 20 0.77 100 16 1.3 220 10 1.1
C7 68 20 0.94 180 16 1.95 33 20 0.78
C8 22 25 0.77 47 20 1.15 47 20 0.94
C9 10 35 0.63 33 25 1.05 68 20 0.94
C10 22 35 0.66 68 25 1.6 10 35 0.63
C11 15 35 0.75 22 35 0.63
C12 33 35 1 4.7 50 0.66
C13 15 50 0.9

Table 2. Input and Output Capacitor Codes—Through Hole

CAPACITOR REFERENCE CODE THROUGH HOLE
SANYO OS-CON SA SERIES SANYO MV-GX SERIES NICHICON PL SERIES PANASONIC HFQ SERIES
C (µF) WV (V) Irms (A) C (µF) WV (V) Irms (A) C (µF) WV (V) Irms (A) C (µF) WV (V) Irms (A)
C1 47 6.3 1 1000 6.3 0.8 680 10 0.8 82 35 0.4
C2 150 6.3 1.95 270 16 0.6 820 10 0.98 120 35 0.44
C3 330 6.3 2.45 470 16 0.75 1000 10 1.06 220 35 0.76
C4 100 10 1.87 560 16 0.95 1200 10 1.28 330 35 1.01
C5 220 10 2.36 820 16 1.25 2200 10 1.71 560 35 1.4
C6 33 16 0.96 1000 16 1.3 3300 10 2.18 820 35 1.62
C7 100 16 1.92 150 35 0.65 3900 10 2.36 1000 35 1.73
C8 150 16 2.28 470 35 1.3 6800 10 2.68 2200 35 2.8
C9 100 20 2.25 680 35 1.4 180 16 0.41 56 50 0.36
C10 47 25 2.09 1000 35 1.7 270 16 0.55 100 50 0.5
C11 220 63 0.76 470 16 0.77 220 50 0.92
C12 470 63 1.2 680 16 1.02 470 50 1.44
C13 680 63 1.5 820 16 1.22 560 50 1.68
C14 1000 63 1.75 1800 16 1.88 1200 50 2.22
C15 220 25 0.63 330 63 1.42
C16 220 35 0.79 1500 63 2.51
C17 560 35 1.43
C18 2200 35 2.68
C19 150 50 0.82
C20 220 50 1.04
C21 330 50 1.3
C22 100 63 0.75
C23 390 63 1.62
C24 820 63 2.22
C25 1200 63 2.51

8.2.1.2.2 Inductor Selection Guide

Table 3. Inductor Manufacturer Part Numbers

INDUCTOR REFERENCE NUMBER INDUCTANCE (µH) CURRENT (A) RENCO PULSE ENGINEERING COILCRAFT
THROUGH HOLE SURFACE MOUNT THROUGH HOLE SURFACE MOUNT SURFACE MOUNT
L23 33 1.35 RL-5471-7 RL1500-33 PE-53823 PE-53823S DO3316-333
L24 22 1.65 RL-1283-22-43 RL1500-22 PE-53824 PE-53824S DO3316-223
L25 15 2 RL-1283-15-43 RL1500-15 PE-53825 PE-53825S DO3316-153
L29 100 1.41 RL-5471-4 RL-6050-100 PE-53829 PE-53829S DO5022P-104
L30 68 1.71 RL-5471-5 RL6050-68 PE-53830 PE-53830S DO5022P-683
L31 47 2.06 RL-5471-6 RL6050-47 PE-53831 PE-53831S DO5022P-473
L32 33 2.46 RL-5471-7 RL6050-33 PE-53932 PE-53932S DO5022P-333
L33 22 3.02 RL-1283-22-43 RL6050-22 PE-53933 PE-53933S DO5022P-223
L34 15 3.65 RL-1283-15-43 PE-53934 PE-53934S DO5022P-153
L38 68 2.97 RL-5472-2 PE-54038 PE-54038S
L39 47 3.57 RL-5472-3 PE-54039 PE-54039S
L40 33 4.26 RL-1283-33-43 PE-54040 PE-54040S
L41 22 5.22 RL-1283-22-43 PE-54041 P0841
L44 68 3.45 RL-5473-3 PE-54044
L45 10 4.47 RL-1283-10-43 P0845 DO5022P-103HC

Table 4. Schottky Diode Selection Table

REVERSE VOLTAGE (V) SURFACE MOUNT THROUGH HOLE
3 A 5 A OR MORE 3 A 5 A OR MORE
20 SK32 1N5820
SR302
30 SK33 MBRD835L 1N5821
30WQ03F 31DQ03
40 SK34 MBRB1545CT 1N5822
30BQ040 6TQ045S MBR340 MBR745
30WQ04F 31DQ04 80SQ045
MBRS340 SR403 6TQ045
MBRD340
50 or more SK35 MBR350
30WQ05F 31DQ05
SR305

8.2.1.3 Application Curves

For Continuous Mode Operation

LM2673 10091319.png Figure 14. LM2673-3.3
LM2673 10091321.png Figure 16. LM2673-12
LM2673 10091320.png Figure 15. LM2673-5
LM2673 10091322.png Figure 17. LM2673-ADJ

8.2.2 Fixed Output Voltage Application

LM2673 10091323.png Figure 18. Basic Circuit for Fixed Output Voltage Applications

8.2.2.1 Design Requirements

Select the power supply operating conditions and the maximum output current and follow below procedures to find the external components for LM2673.

8.2.2.2 Detailed Design Procedure

A system logic power supply bus of 3.3 V is to be generated from a wall adapter which provides an unregulated DC voltage of 13 V to 16 V. The maximum load current is 2.5 A. A soft-start delay time of 50 ms is desired. Through-hole components are preferred.

Step 1: Operating conditions are:

  • VOUT = 3.3 V
  • VIN maximum = 16 V
  • ILOAD maximum = 2.5 A

Step 2: Select an LM2673T-3.3. The output voltage has a tolerance of ±2% at room temperature and ±3% over the full operating temperature range.

Step 3: Use the nomograph for the 3.3-V device, Figure 14. The intersection of the 16-V horizontal line (VIN max) and the 2.5-A vertical line (ILOAD max) indicates that L33, a 22-µH inductor, is required.

From Table 3, L33 in a through-hole component is available from Renco with part number RL-1283-22-43 or part number PE-53933 from Pulse Engineering.

Step 4: Use Table 5 or Table 6 to determine an output capacitor. With a 3.3-V output and a 33-µH inductor there are four through-hole output capacitor solutions with the number of same type capacitors to be paralleled and an identifying capacitor code given. Table 1 or Table 2 provide the actual capacitor characteristics. Any of the following choices will work in the circuit:

  • 1 × 220-µF, 10-V Sanyo OS-CON (code C5)
  • 1 × 1000-µF, 35-V Sanyo MV-GX (code C10)
  • 1 × 2200-µF, 10-V Nichicon PL (code C5)
  • 1 × 1000-µF, 35-V Panasonic HFQ (code C7)

Step 5:Use Table 5 or Table 8 to select an input capacitor. With 3.3-V output and 22 µH there are three through-hole solutions. These capacitors provide a sufficient voltage rating and an RMS current rating greater than 1.25 A (1/2 ILOAD max). Again using Table 1 or Table 2 for specific component characteristics the following choices are suitable:

  • 1 × 1000-µF, 63-V Sanyo MV-GX (code C14)
  • 1 × 820-µF, 63-V Nichicon PL (code C24)
  • 1 × 560-µF, 50-V Panasonic HFQ (code C13)

Step 6: From Table 4 a 3-A or more Schottky diode must be selected. The 20-V rated diodes are sufficient for the application and for through-hole components two part types are suitable:

  • 1N5820
  • SR302

Step 7: A 0.01-µF capacitor will be used for CBOOST. For the 50-ms soft-start delay the following parameters are to be used:

  • ISST: 3.7 µA
  • tSS: 50 mS
  • VSST: 0.63 V
  • VOUT: 3.3 V
  • VSCHOTTKY: 0.5 V
  • VIN: 16 V

Using VIN max ensures that the soft-start delay time will be at least the desired 50 ms.

Using the formula for CSS a value of 0.148 µF is determined to be required. Use of a standard value 0.22-µF capacitor will produce more than sufficient soft-start delay.

Step 8: Determine a value for RADJ to provide a peak switch current limit of at least 2.5 A plus 50% or 3.75 A.

Equation 2. LM2673 10091326.png

Use a value of 10 kΩ.

8.2.2.2.1 Capacitor Selection

Table 5. Output Capacitors for Fixed Output Voltage Application—Surface Mount(1)(2)

OUTPUT VOLTAGE (V) INDUCTANCE (µH) SURFACE MOUNT
AVX TPS SERIES SPRAGUE 594D SERIES KEMET T495 SERIES
NO. C CODE NO. C CODE NO. C CODE
3.3 10 4 C2 3 C1 4 C4
15 4 C2 3 C1 4 C4
22 3 C2 2 C7 3 C4
33 2 C2 2 C6 2 C4
5 10 4 C2 4 C6 4 C4
15 3 C2 2 C7 3 C4
22 3 C2 2 C7 3 C4
33 2 C2 2 C3 2 C4
47 2 C2 1 C7 2 C4
12 10 4 C5 3 C6 5 C9
15 3 C5 2 C7 4 C8
22 2 C5 2 C6 3 C8
33 2 C5 1 C7 2 C8
47 2 C4 1 C6 2 C8
68 1 C5 1 C5 2 C7
100 1 C4 1 C5 1 C8
(1) No. represents the number of identical capacitor types to be connected in parallel
(2) C Code indicates the Capacitor Reference number in Table 1 and Table 2 for identifying the specific component from the manufacturer.

Table 6. Output Capacitors for Fixed Output Voltage Application—Through Hole(1)(2)

OUTPUT VOLTAGE (V) INDUCTANCE (µH) THROUGH HOLE
SANYO OS-CON SA SERIES SANYO MV-GX SERIES NICHICON PL SERIES PANASONIC HFQ SERIES
NO. C CODE NO. C CODE NO. C CODE NO. C CODE
3.3 10 1 C3 1 C10 1 C6 2 C6
15 1 C3 1 C10 1 C6 2 C5
22 1 C5 1 C10 1 C5 1 C7
33 1 C2 1 C10 1 C13 1 C5
5 10 2 C4 1 C10 1 C6 2 C5
15 1 C5 1 C10 1 C5 1 C6
22 1 C5 1 C5 1 C5 1 C5
33 1 C4 1 C5 1 C13 1 C5
47 1 C4 1 C4 1 C13 2 C3
12 10 2 C7 2 C5 1 C18 2 C5
15 1 C8 1 C5 1 C17 1 C5
22 1 C7 1 C5 1 C13 1 C5
33 1 C7 1 C3 1 C11 1 C4
47 1 C7 1 C3 1 C10 1 C3
68 1 C7 1 C2 1 C10 1 C3
100 1 C7 1 C2 1 C9 1 C1
(1) No. represents the number of identical capacitor types to be connected in parallel
(2) C Code indicates the Capacitor Reference number in Table 1 and Table 2 for identifying the specific component from the manufacturer.

Table 7. Input Capacitors for Fixed Output Voltage Application—Surface Mount(1)(3)(4)

OUTPUT VOLTAGE (V) INDUCTANCE (µH) SURFACE MOUNT
AVX TPS SERIES SPRAGUE 594D SERIES KEMET T495 SERIES
NO. C CODE NO. C CODE NO. C CODE
3.3 10 2 C5 1 C7 2 C8
15 3 C9 1 C10 3 C10
22 See(2) See(2) 2 C13 3 C12
33 See(2) See(2) 2 C13 2 C12
5 10 2 C5 1 C7 2 C8
15 2 C5 1 C7 2 C8
22 3 C10 2 C12 3 C11
33 See(2) See(2) 2 C13 3 C12
47 See(2) See(2) 1 C13 2 C12
12 10 2 C7 2 C10 2 C7
15 2 C7 2 C10 2 C7
22 3 C10 2 C12 3 C10
33 3 C10 2 C12 3 C10
47 See(2) See(2) 2 C13 3 C12
68 See(2) See(2) 2 C13 2 C12
100 See(2) See(2) 1 C13 2 C12
(1) Assumes worst case maximum input voltage and load current for a given inductance value
(2) Check voltage rating of capacitors to be greater than application input voltage.
(3) No. represents the number of identical capacitor types to be connected in parallel
(4) C Code indicates the Capacitor Reference number in Table 1 and Table 2 for identifying the specific component from the manufacturer.

Table 8. Input Capacitors for Fixed Output Voltage Application—Through Hole(1)(3)(4)

OUTPUT VOLTAGE (V) INDUCTANCE (µH) THROUGH HOLE
SANYO OS-CON SA SERIES SANYO MV-GX SERIES NICHICON PL SERIES PANASONIC HFQ SERIES
NO. C CODE NO. C CODE NO. C CODE NO. C CODE
3.3 10 1 C7 2 C4 1 C5 1 C6
15 1 C10 1 C10 1 C18 1 C6
22 See(2) See(2) 1 C14 1 C24 1 C13
33 See(2) See(2) 1 C12 1 C20 1 C12
5 10 1 C7 2 C4 1 C14 1 C6
15 1 C7 2 C4 1 C14 1 C6
22 See(2) See(2) 1 C10 1 C18 1 C13
33 See(2) See(2) 1 C14 1 C23 1 C13
47 See(2) See(2) 1 C12 1 C20 1 C12
12 10 1 C9 1 C10 1 C18 1 C6
15 1 C10 1 C10 1 C18 1 C6
22 1 C10 1 C10 1 C18 1 C6
33 See(2) See(2) 1 C10 1 C18 1 C6
47 See(2) See(2) 1 C13 1 C23 1 C13
68 See(2) See(2) 1 C12 1 C21 1 C12
100 See(2) See(2) 1 C11 1 C22 1 C11
(1) Assumes worst case maximum input voltage and load current for a given inductance value
(2) Check voltage rating of capacitors to be greater than application input voltage.
(3) No. represents the number of identical capacitor types to be connected in parallel
(4) C Code indicates the Capacitor Reference number in Table 1 and Table 2 for identifying the specific component from the manufacturer.

8.2.3 Adjustable Output Design Example

LM2673 10091324.png Figure 19. Basic Circuit for Adjustable Output Voltage Applications

8.2.3.1 Design Requirements

Select the power supply operating conditions and the maximum output current and follow below procedures to find the external components for LM2673.

8.2.3.2 Detailed Design Procedure

In this example, it is desired to convert the voltage from a two battery automotive power supply (voltage range of 20 V to 28 V, typical in large truck applications) to the 14.8-VDC alternator supply typically used to power electronic equipment from single battery 12-V vehicle systems. The load current required is 2 A (maximum). It is also desired to implement the power supply with all surface mount components. Soft start is not required.

Step 1: Operating conditions are:

  • VOUT = 14.8 V
  • VIN maximum = 28 V
  • ILOAD maximum = 2 A

Step 2: Select an LM2673S-ADJ. To set the output voltage to 14.9 V, two resistors need to be chosen (R1 and R2 in Figure 19). For the adjustable device the output voltage is set by the following relationship:

Equation 3. LM2673 10091327.png

where

  • VFB is the feedback voltage of typically 1.21 V

A recommended value to use for R1 is 1kΩ. In this example then R2 is determined to be:

Equation 4. LM2673 10091328.png

R2 = 11.23 kΩ

The closest standard 1% tolerance value to use is 11.3 kΩ

This sets the nominal output voltage to 14.88 V which is within 0.5% of the target value.

Step 3:To use the nomograph for the adjustable device, Figure 17, requires a calculation of the inductor Volt • microsecond constant (E • T expressed in V • µS) from the following formula:

Equation 5. LM2673 10091330.png

where

  • VSAT is the voltage drop across the internal power switch which is Rds(ON) times ILOAD

In this example this would be typically 0.15 Ω × 2 A or 0.3 V and VD is the voltage drop across the forward biased Schottky diode, typically 0.5 V. The switching frequency of 260 KHz is the nominal value to use to estimate the ON time of the switch during which energy is stored in the inductor.

For this example E • T is found to be:

Equation 6. LM2673 10091331.png
Equation 7. LM2673 10091332.png

Using Figure 17, the intersection of 27 V • µS horizontally and the 2-A vertical line (ILOAD max) indicates that L38, a 68-µH inductor, must be used.

From Table 3, L38 in a surface mount component is available from Pulse Engineering with part number PE-54038S.

Step 4: Use Table 9 or Table 10 to determine an output capacitor. With a 14.8-V output the 12.5-V to 15-V row is used and with a 68-µH inductor there are three surface mount output capacitor solutions. Table 1 or Table 2 provide the actual capacitor characteristics based on the C Code number. Any of the following choices can be used:

  • 1 × 33-µF, 20-V AVX TPS (code C6)
  • 1 × 47-µF, 20-V Sprague 594 (code C8)
  • 1 × 47-µF, 20-V Kemet T495 (code C8)

NOTE

When using the adjustable device in low voltage applications (less than 3-V output), if the nomograph, Figure 17, selects an inductance of 22 µH or less, Table 9 and Table 10 do not provide an output capacitor solution. With these conditions the number of output capacitors required for stable operation becomes impractical. TI recommends either a 33-µH or 47-µH inductor and the output capacitors from Table 9 or Table 10.

Step 5: An input capacitor for this example will require at least a 35-V WV rating with an RMS current rating of 1 A (1/2 IOUT max). From Table 1 or Table 2 it can be seen that C12, a 33-µF, 35-V capacitor from Sprague, has the required voltage and current rating of the surface mount components.

Step 6: From Table 4 aA 3-A Schottky diode must be selected. For surface mount diodes with a margin of safety on the voltage rating one of five diodes can be used:

  • SK34
  • 30BQ040
  • 30WQ04F
  • MBRS340
  • MBRD340

Step 7: A 0.01-µF capacitor is used for CBOOST.

The soft-start pin will be left open circuited.

Step 8: Determine a value for RADJ to provide a peak switch current limit of at least 2 A plus 50% or 3 A.

Equation 8. LM2673 10091333.png

Use a value of 12.4 kΩ.

8.2.3.2.1 Capacitor Selection

Table 9. Output Capacitors for Adjustable Output Voltage Applications—Surface Mount(2)(3)

OUTPUT VOLTAGE (V) INDUCTANCE (µH) SURFACE MOUNT
AVX TPS SERIES SPRAGUE 594D SERIES KEMET T495 SERIES
NO. C CODE NO. C CODE NO. C CODE
1.21 to 2.5 33(1) 7 C1 6 C2 7 C3
47(1) 5 C1 4 C2 5 C3
2.5 to 3.75 33(1) 4 C1 3 C2 4 C3
47(1) 3 C1 2 C2 3 C3
3.75 to 5 22 4 C1 3 C2 4 C3
33 3 C1 2 C2 3 C3
47 2 C1 2 C2 2 C3
5 to 6.25 22 3 C2 3 C3 3 C4
33 2 C2 2 C3 2 C4
47 2 C2 2 C3 2 C4
68 1 C2 1 C3 1 C4
6.25 to 7.5 22 3 C2 1 C4 3 C4
33 2 C2 1 C3 2 C4
47 1 C3 1 C4 1 C6
68 1 C2 1 C3 1 C4
7.5 to 10 33 2 C5 1 C6 2 C8
47 1 C5 1 C6 2 C8
68 1 C5 1 C6 1 C8
100 1 C4 1 C5 1 C8
10 to 12.5 33 1 C5 1 C6 2 C8
47 1 C5 1 C6 2 C8
68 1 C5 1 C6 1 C8
100 1 C5 1 C6 1 C8
12.5 to 15 33 1 C6 1 C8 1 C8
47 1 C6 1 C8 1 C8
68 1 C6 1 C8 1 C8
100 1 C6 1 C8 1 C8
15 to 20 33 1 C8 1 C10 2 C10
47 1 C8 1 C9 2 C10
68 1 C8 1 C9 2 C10
100 1 C8 1 C9 1 C10
20 to 30 33 2 C9 2 C11 2 C11
47 1 C10 1 C12 1 C11
68 1 C9 1 C12 1 C11
100 1 C9 1 C12 1 C11
30 to 37 10 No Values Available 4 C13 8 C12
15 3 C13 5 C12
22 2 C13 4 C12
33 1 C13 3 C12
47 1 C13 2 C12
68 1 C13 2 C12
(1) Set to a higher value for a practical design solution.
(2) No. represents the number of identical capacitor types to be connected in parallel
(3) C Code indicates the Capacitor Reference number in Table 1 and Table 2 for identifying the specific component from the manufacturer.

Table 10. Output Capacitors for Adjustable Output Voltage Applications—Through Hole(2)(3)

OUTPUT VOLTAGE (V) INDUCTANCE (µH) THROUGH HOLE
SANYO OS-CON SA SERIES SANYO MV-GX SERIES NICHICON PL SERIES PANASONIC HFQ SERIES
NO. C CODE NO. C CODE NO. C CODE NO. C CODE
1.21 to 2.5 33(1) 2 C3 5 C1 5 C3 3 C
47(1) 2 C2 4 C1 3 C3 2 C5
2.5 to 3.75 33(1) 1 C3 3 C1 3 C1 2 C5
47(1) 1 C2 2 C1 2 C3 1 C5
3.75 to 5 22 1 C3 3 C1 3 C1 2 C5
33 1 C2 2 C1 2 C1 1 C5
47 1 C2 2 C1 1 C3 1 C5
5 to 6.25 22 1 C5 2 C6 2 C3 2 C5
33 1 C4 1 C6 2 C1 1 C5
47 1 C4 1 C6 1 C3 1 C5
68 1 C4 1 C6 1 C1 1 C5
6.25 to 7.5 22 1 C5 1 C6 2 C1 1 C5
33 1 C4 1 C6 1 C3 1 C5
47 1 C4 1 C6 1 C1 1 C5
68 1 C4 1 C2 1 C1 1 C5
7.5 to 10 33 1 C7 1 C6 1 C14 1 C5
47 1 C7 1 C6 1 C14 1 C5
68 1 C7 1 C2 1 C14 1 C2
100 1 C7 1 C2 1 C14 1 C2
10 to 12.5 33 1 C7 1 C6 1 C14 1 C5
47 1 C7 1 C2 1 C14 1 C5
68 1 C7 1 C2 1 C9 1 C2
100 1 C7 1 C2 1 C9 1 C2
12.5 to 15 33 1 C9 1 C10 1 C15 1 C2
47 1 C9 1 C10 1 C15 1 C2
68 1 C9 1 C10 1 C15 1 C2
100 1 C9 1 C10 1 C15 1 C2
15 to 20 33 1 C10 1 C7 1 C15 1 C2
47 1 C10 1 C7 1 C15 1 C2
68 1 C10 1 C7 1 C15 1 C2
100 1 C10 1 C7 1 C15 1 C2
20 to 30 33 No Values Available 1 C7 1 C16 1 C2
47 1 C7 1 C16 1 C2
68 1 C7 1 C16 1 C2
100 1 C7 1 C16 1 C2
30 to 37 10 No Values Available 1 C12 1 C20 1 C10
15 1 C11 1 C20 1 C11
22 1 C11 1 C20 1 C10
33 1 C11 1 C20 1 C10
47 1 C11 1 C20 1 C10
68 1 C11 1 C20 1 C10
(1) Set to a higher value for a practical design solution.
(2) No. represents the number of identical capacitor types to be connected in parallel
(3) C Code indicates the Capacitor Reference number in Table 1 and Table 2 for identifying the specific component from the manufacturer.